Condition Monitoring & Custom Products

        Vibration Monitoring and Machine Protection Systems

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CMCP-5000 Complete Condition Monitoring System


Features:

  • CMCP-500 Series Transmitters

  • World’s Most Popular HMI

  • Machine Mimics

  • Historical and Real Time Trending

  • Current and Historical Alarm Lists

  • Standard MODBUS A to D Converter

    Other Protocols Optional

  • Desktop or Rack-Mount Touch-Screen PC

  • Overall, Rate of Change, and SPC Alarms

  • Makes Use of Existing or Dedicated Networks

The CMCP-5000 incorporates Wonderware Factory-Suite, the leading independent developer of industrial automation or HMI (human-machine-interface) applications. Applications are available for condition monitoring of one or all of your plant assets. The CMCP-5000 allows a plant operator to view vibration and machine condition data in the control room for comparison with other operating parameters as well as historical data.

 

Wonderware InTouch Software offers Machine Mimics, with easily programmable alarms in overall, rate of change, or SPC. Mimics are a visual interpretation of the various machines and the status of each of the alarms. When coupled with the touch-screen PC option, this provides a simple, intuitive interface for monitoring machines and making decisions based on the information provided.

 

Each CMCP-5000 system includes a selection of appropriate CMCP-500 series transmitters, analog to digital converters, setup module, programming, and a desktop PC or an optional panel-mount touch-screen computer complete with Windows 2000 and all necessary programming.

 

The CMCP-5000 system is available in standard configurations for systems in 8 channel increments from 8 to 64 channels, and custom configurations for up to thousands of channels. It is supplied in a NEMA 4, powder coated steel enclosure with window, containing transmitters, power supply, and A/D converters. Any combination of CMCP-500 series transmitters may be used. A complete list of available CMCP transmitters is included in this data sheet. When selecting a transmitter, please specify complete part number for each transmitter desired.

 

Wonderware Overview:

 

Wonderware InTouch® HMI software is designed to visualize and control industrial processes. It offers operators a simple to use environment and extensive functionality to rapidly create, test and deploy powerful automation and monitoring applications that deliver real-time information.

 

InTouch software is an open and extensible HMI (human-machine-interface) that enables flexibility in custom application design while connectivity to the broadest set of automation devices in the industry.

 

Set up with the CMCP-500 series of transmitters and proper Analog-to-Digital Converters, Wonderware is a powerful, yet easy to operate interface for you condition monitoring needs.

 

Screen Samples From Wonderware:

Click on Thumbnail To View Full Size

Machine Mimic Page Example

Current Alarm List Page Example

Historical Alarm List Page Example

Historical Trend Page Example

Fast Trend Page Example

Alert and Danger Alarm Setpoint Page Example

 

Custom Page Example Flywheel Data Screen

 

 

A Complete CMCP-5000 System Will Consist Of:

  • Sensors

  • Field wiring from sensors to a junction box or straight to the CMCP-5000 enclosure

  • The CMCP-5000 system itself

  • One strand of twisted pair wire to the PC

  • The PC programmed with Wonderware InTouch software

The signal for each sensor is wired to one CMCP500 series transmitter in the CMCP-5000 enclosure. The transmitter powers the sensor and converts its output to a 4-20 mA signal that can be recognized by the Analog-to-Digital Converter. The converter processes this analog information and sends information digitally through one strand of twisted pair to the PC using MODBUS or other transfer protocols.

 

Wonderware InTouch software interprets this data and displays it graphically on the machine mimic page where operators can visually monitor current values and alarms. Wonderware also stores these values for historical trending.

 

CMCP also offers soft alarms that are controlled by the PC running Wonderware. Soft alarms are relays mounted near the machine that are controlled over existing or dedicated networks by the PC running the Wonderware software. This allows the operator to set and adjust alert and danger relays with the touch of a screen.

 

Many types of sensors and signals can be processed by the CMCP-5000 system. There are standard CMCP-500 transmitters, and CMCP can also use the 4-20 mA output from other sensors such as pressure, valve position and flow sensors.

 

Standard Inputs:

  • Vibration Acceleration (Accelerometer)

  • Vibration Velocity (Accelerometer, or Velocity Transducer)

  • Integrating Vibration Displacement (Velocity Transducer)

  • Acceleration Enveloping (Accelerometer)

  • Displacement (Eddy Current Probe)

  • Position (Eddy Current Probe)

  • Temperature (RTD, Thermocouple and Solid State)

  • Speed (Eddy Current Probe, or Proximity Switch)

  • Process (1-5 VDC, 0-10 VDC, 4-20 mA, or 0-20 mA inputs)

Ordering Information:

 

Ordering a CMCP-5000 Complete Condition Monitoring System is a two step process. The first step is to select the channel count, communication protocol, and desktop or panel-mount computer. For example CMCP-5000-06-01-02 would be 41-48 channel count monitoring system in a painted steel window enclosure communicating via MODBUS to a 12” rack-mount touch-screen PC.

 

The second step is choosing the machine drawing (mimic) that will be displayed in Wonderware, and the channel count, type, name and applicable CMCP-500 transmitter. Use the forms provided in this data sheet to sketch the machine train, select the channels desired per train, and the appropriate transmitters.

 

For complete ordering information, download the .pdf data sheet.

Download Data Sheet in PDF Format

 

CMCP-5000

-XX

-XX

-XX

Complete Condition Monitoring System

 

-01

 

 

1 - 8 Channels

 

-02

 

 

9 - 16 Channels

 

-03

 

 

17 - 24 Channels

 

-04

 

 

25 - 32 Channels

  

-05

 

 

33 - 40 Channels

 

-06

 

 

41 - 48 Channels

 

-07

 

 

49 - 56 Channels

 

-08

 

 

57 - 64 Channels

 

 

-01

 

MODBUS RS-485

 

 

-02

 

Specify Protocol

 

 

 

-01

Desktop Computer

 

 

 

-02

12” Viewable Rugged Industrial Touch-Screen Panel-Mount Computer

 

 

 

-03

15” Viewable Rugged Industrial Touch-Screen Panel-Mount Computer