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Daily Schedule:
- Day 1, Tuesday:
C1. Condition
Monitoring Basics:
Topics Include:
Maintenance Methods, Justification for Vibration Monitoring, Monitoring
Classifications, Monitoring Methods, Monitoring System Users, Machine
Categories, and What Makes a Monitoring System Successful.
C2. Basic
Rotating Machinery:
Topics Include:
Journal Bearings, Rolling Element Bearings, Bearing Failure Modes, Shaft
Nodes, and Critical Speeds.
C3. Basic
Vibration:
Topics Include:
F=MA, Measurement Types, Transducer Conventions, Why X&Y, and Comparing
Measurements.
C4. Transducer
Theory of Operation:
Topics Include:
Accelerometers, Piezo-Electronic Velocity, Mechanical Velocity, And
Non-Contacting Pickup Proximity, Shaft Riders, ABS (shaft absolute measurement),
Temperature Sensors, and 4-20 mA Velocity Transducers.
Demonstration
C5. Vibration
Transmitters 4-20mA:
Topics Include:
4-20 mA Signals, Why 4-20 mA, 4-20 mA Compliance, 2-Wire and 3-Wire
Systems.
Demonstration
and Hands On Lab
C6. Monitoring
Parameters:
Topics Include:
Rolling Element Bearing Parameters, Journal Bearing Parameters, Common
Parameters, and Special Monitoring Parameters.
C7. Sensor
Installation:
Topics Include:
Accelerometers, Velocity Sensors, and Eddy Probe Systems (Proximity
Probe).
Demonstration and Hands On
Lab
- Day 2, Wednesday:
C8. Monitoring
Systems:
Topics Include:
Monitor Types, Alarm Types, Fault Detection Circuits, Startup Run/Off
Circuits, Relay Outputs/Voting, and Monitor System Demonstration.
C9. Industrial
Networking:
Topics Includes:
Communication Modes, 2-Wire RS-232, RS-485 Multi-Drop, Wireless, Cat-5
and Fiber. Communication Protocols, Modbus RTU, Modbus TCP, Ethernet
TCP, IP Addressing and Pinging.
Demonstration
C10. Field
I/O:
Topics Includes:
Analog to Digital Converters, Field IO, Acquisition Speed, Mounting
Location Considerations, Wiring and actual setup of both RS-485 and
Ethernet Analog to Digital Converters.
Demonstration
C11. HMI
Systems:
Topic Includes:
HMI Systems using Wonderware Intouch 9.0 as an example, Tags, Scripts,
Mimics, Trends, Real Time Trends, and IO Drivers.
Demonstration
C12. Monitoring
System Selection:
Topics Include:
Monitoring System Objectives, Transducer Selection, and Proper Monitor
Selection.
C13. Monitoring
System Installation:
Topics Include:
Transducer Installation Considerations, Field Wiring Installation, and
Project Scheduling.
C14. System
Calibration and Startup:
Topics Include:
Transducer Calibration, Monitor Calibration, Scheduled Calibration,
Setting Alarm Set-points, and Commissioning.
Demonstration and Hands On
Lab
- Day 3, Thursday:
C15. Application
Examples:
Topics Include:
Both Journal Bearing and Rolling Element Bearing Machines including,
Turbines, Compressors, Fans, Motors, Pumps, Speed Increasers/Decreasers,
Cooling Towner Fans, Reciprocating Compressors, Turbine Generator Sets,
Hydro-Turbine Generators, and Paper Machines.
C16. Basic
Diagnostics:
Topics Include:
Both Frequency Domain and, Time Domain including Steady State Information,
Transient Data Information, and Journal Bearing “Orbit” Diagnostics.
Demonstration
and Hands On Lab
C17. Rolling
Element Bearings:
Topics Include:
Mechanical Properties, Acceleration Enveloping, Failure Recognition,
and Stages of Failure.
Demonstration
C18. Basic
Balancing:
Topics Include:
Moving Protractor vs. Fixed Protractor Methods, Using Once Per Turn
Reference, Time Base and Orbit Method using an Oscilloscope.
Demonstration
and Hands On Lab
C19. Case
Histories:
Topics Include:
Cooling Towers, TSI (Turbine Supervisory Systems), Coal Crushers, Rotary
Screw Compressors, And Industrial Gas Turbines.
Open Laboratory:
Attendees Choice: Sensor
Calibration, Sensor Installation, Monitor Calibration, Balancing, HMI
Setup, ADC Setup and 4-20 mA circuits
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